Products / Grp/Frp Products

Grp/Frp Products

654

Glass fibre Reinforced Plastics (GRP) is one of the most important components of our products. GRP material is used for its high mechanical strength, light weight, corrosion and temperature resistant properties, thermal insulation, smooth internal surface, easy to form complex shapes, ease of repair and its cost effectiveness. Basically, GRP consists of thermosetting resins and glass fibre. With regard to composing these ingredients and choosing the right resins, best winding techniques and glass fibre components to guarantee the quality and the benefits of the materials, EFG Composites is the right choice for your partner. Making a thermosetting product involves a chemical reaction in which molecules are formed and warmth is released. Once the new network of molecules exists, it creates its final shape. This network of molecules ensures fire resistance when the material is heated. Thermosetting materials are polyester, epoxy and polyurethane resins. We apply different types of thermosetting depending on the medium and conditions in which the final product will be installed. Glass fibre is used to improve the mechanical strength, resistance to damage from the outside and to maintain a fixed shape. Glass fibre comes in a wide variety of shapes; mats, roving, chopped strands, glass veil and bands. EFG Composites selects the correct composition of glass fibre and is able to apply, work and laminate this material to guaranteed products with the highest mechanical strength.

Advantages of FRP Products:
  • Corrosion and chemical resistance
  • Electric and Thermal non conductive
  • Long life cycle
  • Superior Ergonomics and aesthetic
  • Fire Retardant and UV stable
  • High strength to weight ratio
  • Less Environmental Impact
  • EMI/RFI Transparent
Applicable Industries:
  • Chemical & Hazardous Acid
  • Cement
  • Transportation
  • Oil and Gas
  • Water Distribution
  • Petrochemical
  • Telecommunication
  • Paper & Pulp
  • Power distribution
  • Desalination
  • Power
  • Cleaning & Maintenance

PULTRUTED PRODUCT

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Pultrusion is a forming process whereby reinforcing fiber material such as fiberglass roving, mat or cloth, is drawn through a wet bath of resin (typically polyester or other thermosetting resin matrices) in which all material is thoroughly impregnated with the liquid resin. That resulting wet-out fiber is formed to the desired shape and “pulled” through a heated steel die. Inside the die, the curing process begins by precisely controlling elevated temperatures. The laminate solidifies in the exact cavity shape of the die employed as it is continuously “pulled” through the pultrusion apparatus Pultrusion in a continuous manufacturing process utilized to make fiber reinforced polymer (FRP) pultruded profiles. Structural profiles are manufactured using a pultrusion process (polymerisation of a profile pulled through a heated die). The manufacture of Fibre Reinforced Plastic tubes using a combination of the Pultrusion and Filament winding processes to place the reinforcing fibres in tubular shaped profiles. It is used mainly for the production of thin walled tubes or tubes requiring high hoop strength. Note: not suitable for internal pressure ratings.

FRP advantages:
  • Extraordinary rigidity
  • Corrosion resistance
  • Electrical insulation and light weight
  • Low Cost
  • High Production
  • High Fiber Content
Application:
  • Pipe Supports
  • Electrical Supports
  • Cable Tray
  • High Jump Poles
  • Residential Door Profiles
  • Commercial Door Profiles
  • Telescoping Ham Radio Poles
  • Wind Blades
  • Refrigeration Components
  • Highway Sound Barriers

FRP HANDRAIL & FENCING

654

EFG Composites handrails are commercial railing systems for stair rails, platform/walkway handrails and guardrails. FRP handrails and FRP fencing are suitable to create temporary or permanent boundary around open spaces where there is no need to be earthed and we don’t have to follow any maintenance procedures. FRP Hand Rails are designed for quick and easy assembly. The system can be prefabricated in large section and shipped to the site or fabricated and installed on the site with simple hand tools. Our handrail stanchions are upright vertical posts that can be supplied in various diameters, designed to withstand various loads, Available in Tubular or Solid Bar Construction. The handrail system components are manufactured with the pultrusion process. The internal composition of continuous directional glass fibres, determines an exceptional resistance to impact and fatigue and very easy to install, the railing systems are particularly well-suited to corrosive environments like those found in industrial, chemical and wastewater treatment plants as well as commercial structures with urban and salt air corrosion. Besides open spaces, these FRP handrails and fencing are suitable for electrical substations, geothermal power stations, high voltage pylons, live plant in general, and lastly transformer buildings, due to its quick installation process. The safety handrails are made using thermosetting resins as a chemical-resistant matrix. FRP Handrails and Fencing must be supplied in a single moulding process (monolithic product) using continuous pre-tensioned and pre-impregnated glass fiber roving strands, thoroughly wetted with a chemical resistant polyester, orthophthalic, and isophthalic or vinylester halogen-free fire retardant resin system. The matrix material is based on an isophthalic polyester resin system which binds with the glass fibres and gives the chemical resistance to the final product. Other types of resin are also available, such as vinylester, acrylics, and self-extinguishing halogen-free resins with low smoke emissions. Industrial fencing is an excellent investment in a wide variety of sectors, from heavy industry to residential. The light weight, ease of installation and lack of maintenance (no need for painting) are appreciated in both. The electronics sector makes particular use of it due to its requirement for Materials with electrical insulation properties, while they are installed in the airport sector because they are guaranteed to be non-magnetic and radio-transparent. The fibreglass fencing (or GRP fencing) panels, like all our gratings, also have applications in areas where corrosion is present (e.g. the naval and offshore sectors) or to reduce fire risks (low smoke emissions).

EFG Handrails & Fencing Features:
  • Aesthetic
  • Warm to the touch
  • Non Conductive – High Dielectric Strength
  • High Strength
  • Non Corrosive
  • Zero Resale Value – Pilfer Proof
  • Maintenance Free
  • Fire Retardant
  • Termite Proof
  • Easy Installation
  • Long Life
Application:
  • Electrical substations
  • Road Divider Fencing
  • Garden Fencing
  • High voltage pylons

Pultruded structural shapes used in the handrail are to have the minimum longitudinal mechanical properties listed below: Concentrated Load: 200 lb (891 N) applied in any direction at the top rail.
Uniform Load: 50 lb/lf (730.5 N/m) of the top rail in any direction.
Loads are assumed not to act concurrently.
All rails, posts, and kick plates are to be integrally pigmented yellow.

Property ASTM Method Value Units
Tensile Strength D-63830,000 (206)psi (MPa)
Tensile Modulus D-6382.5 x 106 (17.2)psi (GPa)
Flexural Strength D-790 30,000 (206) psi (MPa)
Flexural Modulus D-7901.8 x 106 (12.4) psi (GPa)
Flexural Modulus (Full Section) N/A 2.8 x 106 (19.3) psi (GPa)
Short Beam Shear (Transverse) D-2344 4,500 (31) psi (MPa)
Shear Modulus (Transverse) N/A 4.5 x 105 (3.1) psi (GPa)
Coefficient of Thermal Expansion D-696 8.0 x 10-6 (1.4 x 10 -6) in/in/°F (cm/cm/°C
Flame Spread E-84 25 or less N/A

FRP/GRP LADDER

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EFG Composite ladders are stronger than wood or aluminium ladders and will not rot or corrode. FRP/GRP Ladder has low conductivity properties so that it substantially reduces the hazard of electrocution by contacting high voltage power lines. For the roughest, toughest jobs where a ladder takes a beating, FRP/GRP Ladder provides the ultimate in ruggedness and long-term durability. Fibre Glass Ladders are very safe for High Tension Electrical maintenance. GRP Ladders are supplied by high strength Pultruded FRP Side Channels produced on a fully automatic plant. By utilizing our years of experience, we bring forth a qualitative array of Fiber Glass Wall Supported Ladder. The offered ladder is manufactured utilizing top class raw material and latest technology. Moreover, a team of our quality analysts conducts a series of quality tests on the entire range to seek out any possible defect. In tune with international standard, we provide the offered product in various customized options and industrial leading prices. Ladders are built to British Standards and can be used in potable and sea water environments.

EFG Ladder Feature:

  • Corrosion Resistant
  • Slip Resistance
  • Low maintenance
  • High strength to weight ratio
  • Easy to handle and transportation
  • Low Installation Cost
  • Long life
  • Precisely design
  • Sturdy structure
  • Shock Proof – Non Conductive
  • Modular and Easy to carry
  • Lightweight
  • High Strength
  • 100% Rust and Water Proof
  • Fire Retardant
  • UV Protection
  • Safe & Durable

Application:

  • Chemical Plants
  • Water & Waste Treatment Plants
  • Marine & Offshore
  • Petrochemical
  • Power Stations & Sub-Stations

FRP/GRP GRATING

654

FRP / GRP grating must be supplied in a single moulding process (monolithic product) using continuous pre-tensioned and pre-impregnated glass fiber roving strands, thoroughly wetted with a chemical resistant polyester, orthophthalic, isophthalic or vinylester halogen-free fire retardant resin system. Moulded grating must be supplied in a single moulding process (monolithic product) using continuous pre-tensioned and pre-impregnated glass fiber roving strands, thoroughly wetted with a chemical resistant polyester, orthophthalic, and isophthalic or vinylester halogen-free fire retardant resin system. We offer a complete line of FRP/GRP grating and accessories. Fiberglass reinforced plastic (FRP) grating is manufactured by combining a matrix of resin and fiberglass. That makes it a composite material. Fiberglass grating does not corrode like steel gratings. That is what gives them their value. They are used in corrosive environments. They lower maintenance costs. EFG Composite Gratings are needed for flooring, walkway and decking areas in corrosive environment for superior load bearing and corrosion resistance. It is possible to make planned changes to the intrinsic qualities and resistance of a GRP grating, by varying the glass fibre content, the direction of the fibres and the combination, as a percentage, of the chemical structure of the resin and the fibreglass itself they can also be fabricated into customized panels and easy to install as well. The FRP composites are available in square patterns with maximum load carrying capacity. Our FRP composites are designed in such way that debris always falls through. For the industries using chemicals in wide range, Our FRP gratings offer maximum protection against corrosion. The layers are fixed in continuous structure to give maximum corrosion resistance and rigidity.

Moulded Grating

EFG Composites Fiberglass Gratings are used for their high strength, corrosion resistance, long life and safety. All FRP grating is made to meet the highest international standards. Moulded gratings are good for preventing corrosion and offer maximum strength, safety, long shelf life. These are generally light in weight and designed to meet international quality standards. Further, our moulded gratings are available in three popular resin systems – Polyester resin system, Vinylester resin system and Isolation Fire resin system. Moulded grating must be supplied in a single moulding process (monolithic product) using continuous pre-tensioned and pre-impregnated glass fiber roving strands, thoroughly wetted with a chemical resistant polyester, orthophthalic, and isophthalic or vinylester halogen-free fire retardant resin system. The moulded grating panel allows efficient on-site cutting to minimize grating waste. For enhanced worker safety, moulded grating manufacturing can accommodate slip resistant features under a special treatment and is non-conductive and fire retardant gratings. Moulded gratings are composite products, suitable for use in any situation. They have many applications in various sectors, including chemicals, construction, railway, and water treatment. Fibreglass moulded gratings are ideal for environments where there are corrosion problems and, depending on the customer's requirements, they are available in various resins, with many meshes and types of surface. Fiberglass grating has many advantages over steel grating, not only for performance but also cost competitiveness. The wide range of gratings available can satisfy general industrial needs or high load requirements like forklift traffic.

Advantages of Moulded Grating:

  • Corrosion Resistance
  • Slip Resistant
  • Low Maintenance and Economical
  • Easy to work and Long life
  • UV Stable and Highly Competitive
  • Resistant to salt water, sulphur, chlorine or adverse environment
  • No risk of injury
  • Remarkable Surface Finishing
Applications: Markets
Flooring Chemical
Platforms Electronics
Walkways Marine
Assembly LinesMilitary vessels
Trench Covers Oil & Gas
Stairs Petroleum Processing
Catwalks Plating
Ramps Pulp and Paper
Greenhouse Shelving Water/Waste Water
Pool Drainage Zoos/Aquariums
Portable Building Recreational Facilities
Floors Manufacturing

Molded Grating Load Table

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Concentrated Line Load Deflection in inches
Span(in) Depth (in) Mesh (in) Load (in pounds) Max Recommended Load (psf) Ultimate Capacity (psf)
50 100 200 300 500 1000 2000 GP Resin Poly Resin VE Resin
12 1
1
1.5
1x4
1.5x1.5
1.5x1.5
<0.01
<0.01
<0.01
0.01
0.01
<0.01
0.02
0.03
0.01
0.02
0.04
0.02
0.04
0.06
0.03
0.08
0.13
0.05
-­-
--
0.11
1,180
790
1,030
1,180
790
1,410
2,310
1,540
3,850
5,350
3,560
8,000
18 1
1
1.5
1x4
1.5x1.5
1.5x1.5
0.01
0.02
0.01
0.02
0.04
0.02
0.05
0.08
0.03
0.07
0.12
0.05
0.12
0.20
0.08
0.23
0.41
0.15
-­-
--
0.30
780
520
880
780
520
940
1,540
1,020
2,560
3,560
2,370
5,330
24 1
1
1.5
1x4
1.5x1.5
1.5x1.5
0.03
0.05
0.02
0.06
0.10
0.03
0.12
0.20
0.07
0.18
0.30
0.10
0.30
0.49
0.17
--
--
0.33
-­-
--
--
590
390
510
590
390
700
1,150
770
1,920
2,670
1,780
4,000
30 1
1
1.5
1x4
1.5x1.5
1.5x1.5
0.05
0.09
0.03
0.11
0.18
0.06
0.22
0.35
0.12
0.32
--
0.18
--
--
0.29
--
--
--
-­-
--
--
470
310
410
470
310
560
920
610
1,540
2,140
1,420
3,200
36 1
1
1.5
1x4
1.5x1.5
1.5x1.5
0.09
0.16
0.05
0.17
0.33
0.11
0.34
--
0.21
--
--
0.32
--
--
--
--
--
--
-­-
--
--
390
260
340
390
260
470
770
510
1,280
1,780
1,180
2,660
42 1
1
1.5
1x4
1.5x1.5
1.5x1.5
0.15
0.23
0.08
0.30
0.45
0.16
--
--
0.32
--
--
0.47
--
--
--
--
--
--
-­-
--
--
330
220
290
330
220
400
660
440
1,100
1,520
1,010
2,280
46 1
1
1x4
1.5x1.5
0.20
0.32
0.40
--
--
--
--
--
--
--
--
--
-­-
--
300
200
300
200
600
400
1,390
900
48 1.5 1.5x1.5 0.11 0.23 0.45 -- -- -- -­- 250 350 960 2,000
54 1.5 1.5x1.5 0.15 0.30 -- -- -- -- -­- 230 310 850 1,770

Molded Grating Load Table

654
Concentrated Point Load Deflection in inches
Span(in) Depth (in) Mesh (in) Load (in pounds)
50 100 200 300 500 1000 2000
18 1
1
1.5
1x4
1.5x1.5
1.5x1.5
<0.01
<0.01
<0.01
0.01
0.01
<0.01
0.02
0.03
0.01
0.03
0.04
0.02
0.06
0.07
0.03
0.11
0.14
0.06
0.22
0.27
0.13
24 1
1
1.5
1x4
1.5x1.5
1.5x1.5
0.01
0.01
<0.01
0.02
0.03
0.01
0.05
0.05
0.02
0.07
0.08
0.03
0.12
0.13
0.06
<0.24
0.26
0.12
<0.49
---
0.23
30 1
1
1.5
1x4
1.5x1.5
1.5x1.5
0.02
0.03
0.01
0.05
0.05
0.02
0.09
0.10
0.04
0.14
0.15
0.06
0.23
0.26
0.10
0.45
---
0.20
---
---
---
36 1
1
1.5
1x4
1.5x1.5
1.5x1.5
0.04
0.03
0.02
0.07
0.07
0.03
0.14
0.14
0.06
0.21
0.20
0.09
0.35
0.34
0.15
---
---
0.30
---
---
---
42 1
1
1.5
1x4
1.5x1.5
1.5x1.5
0.05
0.06
0.02
0.11
0.12
0.04
0.21
0.23
0.09
0.32
0.35
0.13
---
---
0.22
---
---
0.44
---
---
---
46 1
1
1x4
1.5x1.5
0.07
0.07
0.13
0.14
0.26
0.28
0.39
0.42
---
---
---
---
---
---
48 1.5 1.5x1.5 0.03 0.06 0.12 0.18 0.29 --- ---
54 1.5 1.5x1.5 0.04 0.07 0.15 0.22 0.37 --- ---
58 1.5 1.5x1.5 0.04 0.08 0.17 0.25 0.42 --- ---

Molded Grating Load Table

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Uniform Load Deflection in inches
Span(in) Depth (in) Mesh (in) Load (in pounds) Max Recommended Load (psf) Ultimate Capacity (psf)
50 65 100 150 200 300 500 1000 2000 GP Resin Poly Resin VE Resin
12 1
1
1.5
1x4
1.5x1.5
1.5x1.5
<0.01
<0.01
<0.01
<0.01
<0.01
<0.01
<0.01
<0.01
<0.01
<0.01
<0.01
<0.01
<0.01
0.01
<0.01
0.01
0.02
0.01
0.02
0.04
0.02
0.05
0.08
0.04
0.09
0.16
0.07
2,360
1,580
2,060
2,360
1,580
2,830
4,620
3,080
7,700
10,150
6,770
10,420
18 1
1
1.5
1x4
1.5x1.5
1.5x1.5
0.01
0.02
<0.01
0.01
0.02
<0.01
0.02
0.04
0.02
0.03
0.06
0.02
0.04
0.08
0.03
0.07
0.11
0.04
0.11
0.20
0.07
0.22
0.38
0.14
0.44
--
0.28
1,050
700
910
1,050
700
1,250
2,050
1370
3,420
4,750
3,170
6,940
24 1
1
1.5
1x4
1.5x1.5
1.5x1.5
0.04
0.06
0.02
0.05
0.08
0.03
0.07
0.12
0.04
0.11
0.20
0.07
0.15
0.25
0.06
0.22
0.37
0.12
0.37
--
0.21
--
--
0.42
--
--
--
590
390
510
590
390
700
1,150
770
1,920
2,670
1,780
4,000
30 1
1
1.5
1x4
1.5x1.5
1.5x1.5
0.08
0.14
0.05
0.11
0.18
0.06
0.17
0.27
0.09
0.26
0.41
0.14
0.34
--
0.18
--
--
0.27
--
--
0.46
--
--
--
--
--
--
370
250
330
370
250
450
740
490
1,230
1,710
1,140
2,560
36 1
1
1.5
1x4
1.5x1.5
1.5x1.5
0.16
0.31
0.10
0.21
0.40
0.13
0.32
--
0.20
0.49
--
0.30
--
--
0.40
--
--
--
--
--
--
--
--
--
--
--
--
260
170
230
260
170
310
510
340
850
1,180
790
1,170
42 1
1
1.5
1x4
1.5x1.5
1.5x1.5
0.33
0.49
0.17
0.43
--
0.22
--
--
0.34
--
--
--
--
--
--
--
--
--
--
--
--
--
--
--
--
--
--
190
120
260
190
120
340
370
250
620
870
580
1,300
46 1 1x4 0.48 -- -- -- -- -- -- -- -- 160 160 310 720
48 1.5 1.5x1.5 0.28 0.37 -- -- -- -- -- -- -- 120 170 480 1000
54 1.5 1.5x1.5 0.42 -- -- -- -- -- -- -- -- 100 140 380 790

Pultruded grating

654

EFG Composites pultruded grating is supplied with every panel of grating subjected to a sequence of quality assurance inspections ensuring complete sealing of all joints, full wet-out of the glass ravings, consistent resin-to-glass ratios, and consistent non-skid features. Fiber Glass Pultruded Grating is a flame retardant product utilizing a polyester or vinylester resin. The bearing bars use both longitudinal (glass roving) and multi-directional (glass mat) reinforcements as well as a synthetic surfacing veil to provide corrosion resistance. Pultruded grating is best suited to pedestrian walkways, platforms, and other applications where wide support spans, close load bar spacing is required. Pultruded Gratings offers the customer options such as selection of bar spacing (which creates varying open space in the grating or grid), bar shape, cross-rod placement, custom fabrication, custom resin or colour. Pultruded FRP Grating shapes a primary advantage over moulded FRP gratings. It has superior load-supporting ability over longer spans. FRP Pultruded Grating is the result of a continuous moulding technique in which glass roving, glass matting and a synthetic surface veil are pulled (pultruded) simultaneously through a flame-retardant polyester or vinylester resin bath. Custom grid and grating systems are designed to accommodate specific applications that cannot effectively be met by a standard fiberglass grating. EFG Composites offers the customer options such as selection of bar spacing (which creates varying open space in the grating or grid), bar shape, cross-rod placement, custom fabrication, custom resin or colour. HD Heavy Duty Grating is a pultruded bar type grating that can be designed and used like traditional metal grates. The solid individual bearing bars are designed to take heavy wheel traffic such as fork lifts, tow motors and truck traffic. Heavy duty grating is constructed of the same type composite used in the other products. Pultruded gratings are made of highly durable pultruded bars that are assembled mechanically and designed to be used in the same way as traditional gratings, with all the benefits of fibreglass. Pultruded gratings are the best solution for replacing aluminium and steel gratings in corrosive environments. EFG Pultruded grating is lightweight, strong, chemical and UV resistant, and reduces costly maintenance. EFG pultruded grating is particularly well suited for highly corrosive environments and offers extended life, eliminating periodic maintenance and replacement costs, thus making EFG pultruded gratings the preferred Alternative to conventional steel gratings.

Advantages of Pultruded Grating:

  • Corrosion Resistance
  • No risk of injury
  • Resistant to salt water, sulphur, chlorine or adverse environment
  • Easy to work
  • Extremely Strong
  • Low Electrical and Thermal Conductivity
  • UV protection

Applications:

  • Walkways
  • Cements
  • Construction
  • Pharmaceuticals
  • Chemical
  • Marine
  • Oil&Gas
  • Power
  • Fencing
  • Earth pit covers
  • Foot Bridge

Pultruded Grating Load Table

654
Pultruded Grating Load Table
Span(in) Depth (in) Open Area Load (in pounds) Max Recommended Load (psf) Ultimate Capacity (psf)
50 100 200 300 500 1000 2000
12 1
1.5
60%
60%
<0.01
<0.01
<0.01
<0.01
<0.01
<0.01
<0.01
<0.01
0.01
<0.01
0.02
0.01
0.04
0.03
3,570
7,620
7,140
15,420
18 1
1.5
60%
60%
<0.01
<0.01
0.01
<0.01
0.02
<0.01
0.02
0.01
0.04
0.02
0.08
0.03
0.16
0.06
2,260
4,910
4,520
9,820
24 1
1.5
60%
60%
0.01
<0.01
0.02
0.01
0.05
0.02
0.07
0.03
0.12
0.04
0.24
0.09
--
0.17
1,690
3,190
3,380
6,380
30 1
1.5
60%
60%
0.03
0.01
0.05
0.02
0.11
0.04
0.16
0.06
0.27
0.10
--
0.20
--
0.41
1,370
2,950
2,740
5,900
36 1
1.5
60%
60%
0.05
0.02
0.10
0.04
0.21
0.08
0.31
0.11
--
0.19
--
0.38
--
--
1,180
2,460
2,360
4,920
42 1
1.5
60%
60%
0.09
0.04
0.19
0.07
0.37
0.14
--
0.21
--
0.35
--
--
--
--
950
1,840
1,900
3,680
48 1
1.5
60%
60%
0.14
0.06
0.29
0.11
--
0.23
--
0.34
--
--
--
--
--
--
720
1,410
1,440
2,820
54 1
1.5
60%
60%
0.25
0.10
--
0.19
--
0.39
--
--
--
--
--
--
--
--
570
1,110
1,140
2,220

Closed Type Grating

Close type grating is similar to standard grating except that the spacing of the bearing bars is closer. It is suitable for applications requiring narrow spacing for aesthetic or functional reasons. Closed Top fibreglass grating has a closed surface on top of the grating panel. This makes it ideal for areas where small objects or liquids shouldn’t fall through the grating. Closed Top fibreglass grating is available in Yellow, Green and Grey, as requested by the customer. Closed Grating make it the product of choice for pedestrian traffic when comfort, safety and strength are a requirement. Closed grating is very well suited for architectural applications and is frequently used vertically for vents and ceilings. It is available in a variety of bar heights and spacing’s in press-locked or welded construction as shown.

Deck Cover Grating

The Deck grp cover grating system is a moulded one-piece GRP fibreglass grating flooring product that combines our grp plate with our grid open grating. The resulting product is even stronger than our standard grid open flooring. Deck grating can be up to half the weight of equivalent steel Decking or concrete. Hence, the Deck allows for easier handling, and can remove the need for costly and time consuming lifting equipment. Another gain from using our fibreglass cover grating is its excellent impact resistance features. Concrete when under impact can crack. Deck can therefore eliminate this problem, hence avoiding on-going restoration. Deck fibreglass cover grating is manufactured using an Embedded Grit finish, which means that the anti-slip grit is embedded onto the top surface of the grating during the manufacturing process, forming an integral bond between the grit and the surface of the grating. This ensures that the anti-slip grit does not chip off the grating and further does not compromise the slip resistance or durability of the Deck.
Deck cover we have 2 products
1) Deck cover Gritted
2) Deck cover Non-Gritted

Deck cover Gritted:

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Cover grating is often used in loading and storage areas. Other applications include food processing facilities where cover grating walkways prohibit contamination to conveyor or work surfaces below; facilities where cover grating provides a walking surface and controls subsurface; walkways over tank tops and vats and solid flooring where narrow heels might present a tripping hazard with open mesh grating. FRP Deck cover grating include a fiberglass gritted plate cover secondarily affixed to a moulded grating panel. Cover grating offers a strong, level surface for foot or cart traffic and provides approximately 50% higher stiffness values than that of open mesh grating. Its standard grit-top cover assures secure footing

Features of EFG Deck cover:

  • Low Cost Alternative for Maintenance-free decking
  • Patented one-piece construction for a faster installation
  • UV Stabilized, High Impact Rigid PVC
  • Slip Resistance Surface
  • Hidden fastening screws
  • Colours: White and Grey.

Deck cover Non-gritted:

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: EFG Composites offered deck cover non -gritted which manufactured with top class raw material and latest technology. Moreover, a team of our quality analysts conducts a series of quality tests on the entire range to seek out any possible defect. In tune with international standard, we provide the offered product in various customized options and industrial leading prices.

 

FRP / GRP STEP TREADS

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EFG experts offer a range of slip-resistant stair tread solutions to industrial clients. Our industrial FRP step treads are accessible in the same great performance resin formulation as moulded grating. Our stair tread spreads are helpful approach to offer strong, slip-safe balancing for existing wood, cement or metal steps. These FRP step tread solutions offer a whole low maintenance tread exceptionally suited for residential or private and commercial applications. The step treads are the product of a detailed study of the problems associated with access ladders. Even when slippery liquids such as water, oil and grease are present, the steps ensure the safe transit of personnel. All the GRP stair treads are available in self-extinguishing, polyester, isophthalic and vinylester resins and can have concave surfaces, with quartz or covered. Our standard colours are green or grey with yellow nosing; alternatively, the stair tread can be grey with black nosing. Stair treads are fabricated to the same Specifications (thickness) as any other flooring. Each stair tread will be supplied with anti-slip nosing bar and end plates with slotted each stair tread is supplied with end plates complete with slotted holes for easy installation. As an option Stair Treads can be manufactured without end plates as well. Typically, we will supply the stair tread with a slip resistant pyramid nosing bar. Other types of nosing are available on request. EFG Composites experts offer a range of slip-resistant stair tread solutions to industrial clients. Our industrial FRP step treads are accessible in the same great performance resin formulation as EFG Composites moulded grating. FRP stair treads are high in strength, safe and have good anti-slip properties for an excellent grip, also in wet conditions and industrial applications. The standard FRP stair tread has rectangular meshes and a heavy reinforced nosing.

Use in FRP Constructions

FRP stair treads are frequently used as a part of (FRP [GRP]) constructions such as: landings, walkways and escape routes in corrosive environments such as water purification companies, the (petro) chemical industry, shipping and the offshore industry. FRP (GRP) stair treads are also excellent for application in stainless steel or steel constructions.

Safe and low maintenance

Fibreglass Reinforced Plastic is high in strength, low-maintenance and corrosion-resistant. This makes FRP (GRP) excellent construction material for environments that are susceptible to corrosion. Moreover, FRP is light in weight and easy to mount. Furthermore, it is usually cheaper than steel or stainless steel.

Importance of EFG Composites Stair Treads:
  • Slip Resistant
  • Durable
  • Impact Resistant
  • Low in Maintenance
  • Easy to Cut/Install
  • Corrosion Resistant
  • Lightweight
  • Low Conductivity
Application:
  • Food Sector
  • Paper Sector
  • Chemicals Sector
  • Construction/Housing Sector
  • Water Treatment Sector
  • Electricity Sector
  • Railway Sector
  • Engineering Sector
  • Marine Sector
  • Textiles Sector
  • Surface Treatments Sector
  • Airport Sector

COOLING TOWER SOLUTION

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Aiming at providing durable and modern “green” solutions to ageing infrastructure. The cooling tower was initially supplied to reuse precious water after a great amount of groundwater had been utilized for industry to make land subsidence a social issue. It might be taken as “water chiller” utilizing common powers. Our cooling tower solutions really help in water resource recycling.

FRP Cooling Towers are manufactured with Glass reinforced plastic mostly in wind with standing bottle type and square type models. It is a mechanical type Counter Flow Tower. FRP Cooling tower intakes the air from bottom and discharge the waste heat at the top. Since the water is traveling from top and the air passes from bottom to top, the water droplet has more direct contact time with air. The wet cooling Towers are cooled with the help of evaporating some proportionate quantity of circulating water. The bottle type tower casing is filled with Honeycomb type PVC fills. The rotating water distributor sprinkler is fixed in the top of the inlet pipeline and the same distributes the hot water evenly over the Honeycomb Fill media. The sprinkler will be operated with self-propulsion system. The PVC Fills is corrugated with channels between each flutes to prevent the blockage and giving more and large surface area per unit volume. The cold air meets the cold water at the bottom of the infill providing maximum evaporation and heat transfer in the infill. Finally, FRP Cooling Towers are more compact, light in weight, least power consumption, long-lasting, Durable and lowest maintenance expenditure. Since hot dip galvanized structural and stainless steel fasteners are used, FRP Towers are corrosion Free. We Aim to provide durable and modern “green” solutions to ageing infrastructure. The cooling tower was initially done to reuse precious water after a great amount of groundwater had been utilized for industry to make land subsidence a social issue. It might be taken as “water chiller” utilizing common powers. Our cooling tower solutions really help in water resource recycling. Regardless, cooling towers are important with a specific end goal to evacuate abundance heat temperature created by a building’s occupants, lighting and gear

Advantages of Cooling Tower Solution:

  • Design Innovations
  • Easy Fabrication
  • Corrosion/Rot Resistance
  • Ease of Erection
  • Customised Solution
  • High Strength to weight ratio
  • Cost Competitiveness with Traditional Materials

Application:

  • Hotels
  • Hospitals
  • Public Utilities
  • Factory
  • Commercial Complex
  • Govt. Premises

FRP EPOXY PULTRUDED PROFILES

EFG Composites is engaged in suppling Fibreglass Epoxy pultruded segments used in electrical transformers, insulators, drop out fuses, heavy motors, and other numerous applications. EFG offers an extensive range of FRP flats and rods that are flame retardant and compatible with mechanicals & electrical applications. Our FRP flat rods possess high mechanical strength at room temperature, and superior electrical properties under humid or dry weather conditions. Our range includes- FRP rods, FRP pipes and tubes, hat section, threaded rods, FRP strips, FRP flats, FRP nuts, FRP angles, etc. Our company is highly acclaimed in offering a wide range of FRP / Epoxy tubes. These Tubes are of high utility and are best suited for electrical insulation. We design and fabricate these tubes using qualitative raw material based on well-developed mechanisms and latest innovative technology, which meets the quality standards. We also provide customization in terms of sizes, shapes & dimension as per the requirement of our esteemed clients. Epoxy resin composite material pultrusion process, continuous glass fiber is impregnated with epoxy resin and other continuous reinforcing materials such as glass fiber cloth, polyester carpet surface, going through the mould system by force, and the heating method of curing FRP profiles in the mould and the curing oven, also known as the continuous pultrusion process, mainly the production of tubes, rods, profiles, plates and other fiberglass profiles, has formed 7 major application areas.

At Present we have a wide variety of FRP Epoxy Pultruded sections like:
FRP Epoxy Dog Bone
FRP Epoxy Corner Angle
FRP Epoxy Hat Section
FRP Epoxy Pultruded Flat Section
FRP Epoxy Rod
FRP Tube

Advantages of Epoxy pultruded products:
  • easily moulded into complex shapes
  • suitable for low to medium volume production
  • low tooling cost
  • high mechanical strength
  • good heat & sound insulation
  • high productivity
  • product quality and stability
  • Basically no scrap
Application:
  • Electrical engineering
  • Building construction
  • Sports and entertainment
  • Transportation areas
  • Luggage rack
  • Insurance, deck
  • The energy field

Epoxy Roads and Nuts

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FRP Epoxy Pultruded rods are being used as electrical insulation material in off load tap changer / off load tap changer, lighting arrestors. We are engaged in providing an exclusive variety of Pultruded Rods. The range made available by us is supplied using high quality material so that it is in tandem with international quality standards. Post-production, offered products are stringently inspected by our experienced quality controllers on certain well-defined parameters of quality in order to rule out every possibility of defect. We offer wide range of FRP rods that are ideally suited for electrical insulation like composite insulators, arresters and other insulating facilities for high voltage power system. Our FRP rods combines the high performance properties of glass reinforcements with unique resin formulation to produce a strong & cost effective product.

Features of Epoxy and Nuts

  • Anti-Corrosive
  • Highly Durable
  • High Tensile Strength
  • Excellent Electrical and Mechanical Properties
  • Low Maintenance
  • Longer Service Life
  • Excellent for composite insulators
  • Heat Resistant
  • Gaskets
  • Transformers Parts

These FRP rods are appreciated for lightweight, extremely strong & robust material. These FRP rods are also available in different sizes & patters, and can also be custom designed as per customer's requirement. We are a supplier, trader and exporter of an extensive range of Threaded Rods &Nuts. We supply these products using optimum grade material that is sourced from vendors of high repute with the aid of our procuring agents. To meet the variegated requirements of our esteemed clients, we offer these products in various sizes and dimensions at nominal prices.

GRP PANEL TANK

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FRP panel type water tanks are designed to maintain the integrity of your stored water, so you can be assured that our product keeps water clean. It is due to this merits that developers and consultants worldwide specify our tanks for: Potable Water Storage, Rainwater Tanks, Rural Well Water Tanks, Reverse Osmosis (RO) and Seawater Desalination Tanks, Fire Water Storage Tanks, Brown/Grey Water Tanks, Irrigation Water Tanks, Reclamation Water Tanks, Industrial Processing Tanks, Recreational Water Storage among others.

There are two types of panel tanks:

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Insulated Panel Tanks:They are with technical perfection using strict processing method incorporating sandwitch construction technique using rigid polyurethane foam as core. It has a unique shape and design. Bottom Panels, Side Panels, Top Panels, Manhole Frame, Cover Panels, Drain Panels and Partition Panels are provided with well-designed shape to withstand high strength, resist huydrostatic pressure, distortion, high impact and shock
Non Insulated Panel Tanks: Without insulation inside the structure of panel tanks and using a special foam as core

The major advantage is light weight, antirusted, nonleakage, andlong durable time and easy to Clean. It is widely used in Hotel, school, hospital and coal mine enterprise. EFG Composites offers 2 types of grp panel water tank, Insulated and Non-Insulated these tanks are available in various sizes. GRP Panels used to form the walls of the tank can be either Insulated or Non-Insulated depending on the application of the customer. These tanks are safe and hygienic for storage of drinking water and prevent algae or bacterial growth by isolating outside light. Sectional GRP Panels facilitate assembly at site with ease, making construction time shorter. The company has earned an expertise in fabricating and engineering steel structures in multiple dimensions. Multifarious services are offered to our revered clientele that includes designing, conceptualizing, manufacturing, supply, installation, erection and completion. Our entire product array is produced in a controlled factory environment and checked prior to dispatch in complete accordance with the industrial quality standards. We use our vast industrial knowledge experience in continuous up gradation of latest software technologies to acquire supreme designs, execution capability and techniques.
Special Features
1.GRP panel water tanks are 100% hygienic inside and outside which does not harbour any foreign materials.
2.GRP panels are 100% opaque and do not permit any light transmission and thereby absolutely no growth of algae or bacteria.
3.Modular in construction, very easy & simple to install any capacities from 1000 litres to 10 lakh litres and above within a very short lead time. A typical 1, 00,000 litres capacity tank can be constructed within a week’s time.
4.UV stabilized - Ideal tank for outdoor weathering.
5.100% leakage proof Panel tank ensures 100% leakage proof by using the special sealant on each face of the panel.
6.No Maintenance designed to allow easy cleaning and absolutely no maintenance is required.
7.Lesser Self weight - hence ideal for constructing especially above the roof of the buildings.